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Frequently Asked Questions

1. What is UltraLube?
   UltraLube is a special lubricant, it is a liquid formulation that can be readily brushed, sprayed, rolled, flowed or dipped, it is a two pack formulation, the base and the solvent. It quickly forms a layer of dry solid lubricant, which also protects the bearing surfaces in cases of normal lubrication failures against dust, grit, and corrosive chemicals.
2. How to apply UltraLube film?
   Clean the Bearing surface by a solvent or any other method to remove all grease and oil. Sand blasting of the surface is the most recommended method for the surface preparation. Spray one coat of UltraLube diluted with the solvent, in the ration 1:1 and allow to dry for thirty minutes before applying a second coat. Polish the coated surface with a cloth before fitment.
3. Is conventional lubrication required with UltraLube?
   UltraLube is a complete lubrication system, but conventional lubrication should be continued. The solid film of lubrication plays a vital role when conventional lubrication system fails.
4. What is working temperature range of UltraLube?
   UltraLube can resist high and low temperatures and does not drip off at high temperatures. It lubricates effectively in a wide temperature range of –50 °C to 200 °C.
5. Does the UltraLube film attract dust etc. like conventional lubrications?
   UltraLube resist conditions that cause failure of most lubricants namely dust, grit, high and low temperatures. In short, its solid state does not attract dust, grit, etc.
6. Does UltraLube protect?
   UltraLube not only fights frictions but also protects the surface from corrosion and that too so well that it is used in many applications for that purpose alone. It resists moisture and can withstand weathering, water, rain, acid, alkalies and fumes.
7. Does UltraLube squeeze out like conventional lubricants?
   UltraLube film does not squeeze out as their bonding is perfect and the film is in a solid state, so the bearing surface always stays lubricated even under very heavy pressure.
8. Does UltraLube conduct heat and electricity?
   The UltraLube conducts both heat and electricity effectively.
9. What is the coverage of UltraLube?
   UltraLube, when sprayed to a thickness of 5 mils covers @ 75 Sq. Ft. per litre and dries in @30 minutes.
10. What is the availability of UltraLube?
    UltraLube is available in 20 litres and 50 litres packing.

UltraLube

UltraLube is prepared in liquid formulation that can be readily brushed, sprayed, rolled, flowed or dipped. It bonds quickly on the surface. Proper surface preparation is basic to any coating application, so remove oil, grease, before using UltraLube. The user should be guided by the type of surface to be lubricated, the time and effort required to clean that surface and the ready availability of equipment or products needed to do so. Surface preparation suggestions are provided below.

Sand Blasting

This produces a very fine finish and should be considered if the surface is in very poor condition. It is suggested a coat of UltraLube be applied as soon as possible to prevent new rust formation.

Scraping

A variety of tools can be used to perform this function. In many instances a scarper knife will produce the desired results. All loose scale, rust and dirt should be removed and the surface wiped with a cloth or waste. This cloth could be saturated with a fast-drying non –residual type solvent.

However, where it is not possible or practical to produce an ideally clean surface, a reasonably clean surface will be suitable. In time, oily and greasy surfaces will dry out and the full benefit of UltraLube will be realised.

UltraLube resists conditions that cause failure of most lubricants namely dust, grit, high and low temperatures, pressure and chemical conditions and is formulated to provide efficient and effective lubrication in the most difficult environments.

UltraLube resists high and low temperatures and will not drip off or melt off at high temperature or freeze in sub-zero climates. It lubricates effectively and efficiently in a wide temperature range of –50 °C to 200 °C.

UltraLube not only fights friction but also protects the surface from corrosion and rust and that too
so well that, it is used as a protective coating in many applications.

UltraLube dries in minutes forming a tough, slippery, durable and flexible coating that will not pick up abrasive dust or grit, and will not squeeze out under heavy load or pressure.

UltraLube resists moisture and can withstand weathering, water, rain, alkalies, and fumes.

MERITS

v     It reduces sliding friction drastically.

v     It ability to withstand extreme temperature makes it an ideal lubricant for sub-zero temperatures
as well as for high temperatures.

v     Its solid state allows it to withstand extreme pressure without being squeezed out of load bearing surfaces.

v     Its dry form does not attract any dust and grit which makes it ideal for use in open systems.

v     Its chemical stability protects the surface against salt, air, acids and fumes. Hence is ideal for use in corrosive conditions not only as a lubricant but also for surface protection.

v     Its weathering properties, moisture and water repellence and opaqueness to ultra-violet rays, visible and IR radiation makes it ideal choice for use in solar energy and sliding contacts.

v     It outlasts conventional lubricants by 10 to 1 hence proving most economical and useful for lubrication on inaccessible areas.

Frequently Asked Questions

What is Ultra-Coat?

Ultra-Coat consists 85% concentration of Aluminium Oxide sapphire hard spherical micro beads suspended in specially formulated epoxy resin.

What are the advantages of Ultra-Coat?

Ultra-Coat provides a protective coating, providing a surface resistant to sliding Abrasion and Chemical attack(except Hydroflouric Acid).

Where all can Ultra-Coat be applied?

Ultra-Coat can be applied on any ferrous/ non-ferrous metals, ceramics, stones, concrete, wood, etc. It is the most ideal coating wherever high wear retards Production and Boosts Costs, such as Launder and Feed Chutes, Chute linings, Rod and Ball mills, Feed Plates, Pan Feeders, Conveyor Skirts and Buckets, Dust Collectors and Cyclones, Soil and Rock Box outlets, Impellers, Hoppers, Classifiers, Pipe and Slurry line Elbows, Coal Exhausters, Chip Cyclones, ID fan housings in the Coal Power, Sand and Gravel, Grain, Mineral processing Chemical and Paper Industries etc.

Where all can Ultra-Coat be used?

Ultra-Coat thixotropic formulation permits both vertical and horizontal application and hence can be cast or moulded into a wide variety of shapes, patterns etc. and can be used at practically all places.

What is the Hardness of Ultra-Coat?

Ultra-Coat has a very high hardness 9 on mohs scale.

What is the curing time of Ultra-Coat Coating?

The setting time for Ultra-Coat is 6 hrs at ambient temperature. Lower the temperature, longer the curing time, thick coating cures faster than thin coating due to build up of internal heat. If desired speedy setting, heat up the coated surface area gently at 50° to 60° C for 3-4 hours, after 24 hrs of drying in room temperature Ultra-Coated surface will be serviceable.

Ensuring the surface serviceability?

To ensure, whether the coating is properly cured or not, pierce your finger nail into the Ultra-Coat, if nail fails to pierce in, it indicates coating is cured and surface is serviceable, otherwise leave it for further period for cure.

Can Ultra-Coat be used for patchwork?

Yes, Ultra-Coat can be used for patchwork also.

In what form is Ultra-Coat available?

It is available in the form of matrix and hardener, packed in easy to use containers.

How to mix matrix and hardener?

Mix 96% by Wt. of Ultra-Coat matrix with 4% by Wt. of hardener and gradually mix with spatula, when Ultra-Coat forms a thick paste of toothpaste consistency, it is ready for applying.

How can Ultra-Coat be applied?

Clean the surface thoroughly and make it free from rust, grease, oil, paint, etc. Roughen the surface with coarse-sand paper or sandblast. After ensuring that the surface is clean apply with a trowel.

At what temperatures can Ultra-Coat be used?

The safe operating temperature is 85°C but it can withstand temperatures as high as 150°C for short duration.

What is the coverage of Ultra-Coat?

The specific gravity of Ultra-Coat is 3.50 to 3.55. A layer of One Sq. ft. with 6mm thickness of Ultra-Coat weighs @1Kg.

What is the economics of usage of Ultra-Coat?

Although the initial cost may seem high, the basic economics of usage of Ultra-Coat is the fact that there is practically zero downtime, thus leading to enhanced production. The economical bonus is the fact that costly equipment does not corrode or errode. Thus replacement of parts are greatly reduced. Hence Ultra-Coat is highly economical, over a period of time.

OilLess Bushes, Bush Bearings & Wear Plates

The Self-Lubricating OilLess Bushes are Graphite Embedded type bushes, Equi-sized and Equi-spaced holes are drilled all over the walls to cover approximately 25% of the total surface area, and are then plugged with graphite rods acting as solid lubricant which is constantly available for lubrication during the life time of the Bush. These are broadly categorised into three groups as per their Base Material namely

1. OilLess Grade ZA#500 [Copper Based Alloy as Base Material]

2. OilLess Grade ZA#1000 [ZA-27 as Base Material].

3. OilLess Grade ZA#2000 [Steel Based Alloy as Base Material]

1. OilLess Grade ZA#500:The Grade “ZA#500”, is a material where in a special high tensile strength copper based alloy is used as the base material. In this base material are inserts of a solid lubricant – GRAPHITE, These components can be used where operating temperatures are high and where corrosion resistance is required. They are similar to 500SP of Japan, Lubo 500 of US etc, etc.

2. OilLess Grade ZA#1000:ZA-27 Graphite Embedded Bushes are recommended for use in areas where lubrication is a problem but operating temperatures are @75 °C. The general physical & mechanical properties of these Bushes are similar to ZA-27 and they have @20-25% solid Graphite in them. These Bushes are branded as Grade “ZA#1000”. They are not recommended for application in water.

3. OilLess Grade ZA#2000: The Grade “ZA#2000”, is a material where in a special high tensile Steel based alloy is used as the base material. In this base material are inserts of a solid lubricant – GRAPHITE, These components can be used where operating temperatures are very high @400 °C.

We manufacture Non-ferrous parts of various range of bronzes like